How to Remove the T-Tops on a 1999 Ford Mustang
Removing the T-tops on a 1999 Ford Mustang is a relatively simple process, but it does require some care and attention to detail. By following the steps outlined in this article, you can safely and easily remove the T-tops from your Mustang. This will allow you to enjoy the open-air driving experience that a convertible Mustang offers.
Before you begin, you will need to gather a few tools. These include a 7mm socket wrench, a 10mm socket wrench, and a Phillips head screwdriver. You will also need a clean, dry place to work. Once you have gathered your tools and found a suitable work area, you can begin the process of removing the T-tops.
To begin, open the doors of the Mustang and locate the two bolts that are located on each side of the T-top. Use the 7mm socket wrench to remove these bolts. Once the bolts have been removed, you can lift the T-top up and out of the car. Be careful not to damage the T-top or the car when removing it. Once the T-top has been removed, you can repeat the process on the other side. Once both T-tops have been removed, you can store them in a safe place until you are ready to put them back on.
Safety Precautions and Preparation
Safety Precautions
Before embarking on the task of removing the roof from your S197 Mustang hardbody, it is imperative to prioritize safety. Here are some crucial precautions to ensure a safe and seamless process:
– Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, work gloves, and a hard hat, to protect yourself from potential hazards such as falling debris or sharp metal edges.
– Secure Workspace: Choose a well-lit, open area with ample ventilation. Clear the area of obstacles and ensure you have sufficient headroom to work comfortably.
– Disconnect Battery: To prevent electrical hazards, disconnect the vehicle’s battery by removing the negative terminal first.
– Remove Interior Trim: Carefully remove the interior trim around the roof, including headliners, pillars, and window moldings. Label the components for easier reinstallation later.
– Identify Anchor Points: Locate and mark all the anchor points where the roof bolts or screws are attached to the body frame. This will help ensure proper alignment and avoid damage during removal.
– Obtain Assistance: The roof is a heavy component, so it is recommended to have at least one assistant to help with lifting and positioning.
Removing the Third Brake Light and Trunk Weatherstrip
Removing the Third Brake Light
1. Use a flathead screwdriver to carefully pry open the plastic cover on the interior of the trunk lid where the third brake light is located.
2. Once the cover is open, disconnect the electrical connector for the third brake light.
3. Remove the two bolts that hold the third brake light in place and lift it out of the trunk lid.
Removing the Trunk Weatherstrip
Materials Needed:
| Tool | Quantity |
|---|---|
| Plastic Trim Tool | 1 |
| Phillips Screwdriver | 1 |
Steps:
- Use a plastic trim tool to gently pry up the weatherstrip along the top of the trunk lid. Be careful not to tear the weatherstrip.
- Continue prying up the weatherstrip along the sides and bottom of the trunk lid.
- Use a Phillips screwdriver to remove the screws that hold the weatherstrip in place.
- Lift the weatherstrip off the trunk lid.
Disconnecting the Wiring Harness and Fuel Lines
Once the bolts holding the roof in place have been removed, you can begin disconnecting the wiring harness and fuel lines. Start by unplugging the wiring harness from the taillights, then carefully work your way forward, unplugging each connector as you go. Be sure to label each connector as you disconnect it so that you can reconnect them correctly later on.
Once the wiring harness has been disconnected, you can move on to the fuel lines. The fuel lines are located under the car, near the fuel tank. To disconnect the fuel lines, you will need to use a wrench to loosen the nuts that hold them in place. Once the nuts are loose, you can gently pull the fuel lines off of the tank.
Removing the Roof
| Step | Description |
|---|---|
| 1 | Locate the four bolts that hold the roof in place. These bolts are located along the top of the windshield frame and along the sides of the rear window. |
| 2 | Use a wrench to remove the bolts. |
| 3 | Carefully lift the roof off of the car. The roof is heavy, so it is important to have someone help you lift it. |
Supporting the Roof Panel
Before removing the roof, it is crucial to securely support it to prevent it from collapsing or causing any damage. This can be achieved by using several support beams or sturdy bars.
Steps for Supporting the Roof Panel:
| Step | Description |
|---|---|
| 1 | Gather two support beams or sturdy bars of appropriate length and strength. |
| 2 | Position one support beam or bar across the interior of the car, running from the windshield frame to the rear window frame. |
| 3 | Place the second support beam or bar perpendicular to the first one, across the center of the roof. |
| 4 | Carefully lift the roof panel and place it securely on the support beams. Ensure that the roof panel is evenly supported and does not sag or move. Use additional support beams or wedges as necessary to provide extra stability. |
Marking and Cutting the Roof Panel
Before starting the cutting process, it’s crucial to meticulously mark the areas to be cut to ensure clean and precise cuts. Here’s a detailed breakdown of the marking and cutting procedure:
1. Remove the Trim and Hardware
Begin by removing all trim pieces and hardware surrounding the roof panel, including the windshield and rear window molding, as well as any roof racks or other attachments.
2. Measure and Mark Cut Line
Using a level or chalk line, carefully measure and mark the cut line along the perimeter of the roof panel. Ensure that the line is straight and parallel to the edges of the car.
3. Apply Masking Tape
To prevent metal splinters and protect the paint around the cut line, apply masking tape along the intended cut path. This will create a clean and even edge and minimize damage to the adjacent areas.
4. Set Up Cutting Tools
Prepare your power tools for the cutting process. You will need a reciprocating saw with a metal-cutting blade, an angle grinder, or a plasma cutter. Choose the appropriate tool based on your skill level and availability of equipment.
5. Cut the Panel with Precision
Cautiously cut along the marked line with your chosen tool. Wear appropriate safety gear and take your time to make controlled and straight cuts. Start from the center and work your way towards the edges. If using a reciprocating saw, keep the blade perpendicular to the metal surface and cut slowly to avoid bending or distorting the panel. For an angle grinder, maintain a constant and firm grip, guiding the tool along the cut line. Alternatively, a plasma cutter offers a more precise and efficient cutting method, but requires proficiency in its use.
Removing the Rear Window
The rear window is the most challenging part of the roof to remove, as it is bonded in place with a strong adhesive. However, with the right tools and techniques, it can be removed safely.
- Use a heat gun to soften the adhesive around the edges of the window. Work slowly and carefully, and avoid overheating the window, as this could cause it to crack.
- Once the adhesive is softened, use a putty knife or a thin pry bar to carefully pry the window loose.
- Be patient and work slowly, as the adhesive can be difficult to break free.
- Once the window is loose, remove it from the car.
- Clean the area around the window opening with a solvent to remove any remaining adhesive.
- Apply a new bead of adhesive around the window opening and reinstall the window in reverse order.
Tips for Removing the Rear Window
Here are a few tips to help you remove the rear window safely and efficiently:
- Use a sharp putty knife or pry bar. A dull tool will be more likely to damage the window.
- Work slowly and carefully. Rushing the process could lead to a cracked window.
- Avoid overheating the window with the heat gun. Excessive heat can cause the window to crack.
- If you are having difficulty removing the window, you can try using a window removal tool. These tools are specifically designed to remove bonded windows.
- Once the window is removed, be sure to clean the area around the window opening with a solvent to remove any remaining adhesive.
- Apply a new bead of adhesive around the window opening and reinstall the window in reverse order.
| Step | Action |
|---|---|
| 1 | Use a heat gun to soften the adhesive around the edges of the window. |
| 2 | Use a putty knife or a thin pry bar to carefully pry the window loose. |
| 3 | Once the window is loose, remove it from the car. |
| 4 | Clean the area around the window opening with a solvent to remove any remaining adhesive. |
| 5 | Apply a new bead of adhesive around the window opening and reinstall the window in reverse order. |
Safely Lifting and Removing the Roof Panel
7. Removing the Roof Panel
Step a: Lift the roof panel gently upward from the front corners. Avoid putting too much stress on the corners or edges.
Step b: As the roof is lifted, support it with one hand at the front, while using your other hand to simultaneously disconnect the electrical connections at the rear of the panel.
Step c: Carefully lift the roof panel fully upward and off the vehicle. Do not drop or place it on the ground abruptly to prevent damage.
Step d: Keep the roof panel in a secure location for reinstallation or storage.
| Step | Action |
|---|---|
| 1 | Lift the roof panel by the front corners. |
| 2 | Support the roof with one hand, while disconnecting the electrical connections at the rear with the other hand. |
| 3 | Lift the roof panel fully upward and off the vehicle. |
| 4 | Store the roof panel in a secure location. |
Inspecting and Preparing the Roof Panel for Storage
Once the roof panel is removed from the vehicle, it’s crucial to inspect it thoroughly and prepare it for proper storage. Follow these steps to ensure its longevity:
Cleaning the Roof Panel
Thoroughly wash the roof panel using mild soap and water to remove any dirt, grime, or debris. Avoid using harsh chemicals or abrasive cleaners that could damage its finish.
Drying the Roof Panel
After washing, pat the roof panel dry with a clean microfiber cloth or towel. Allow it to air dry completely in a clean, well-ventilated area to prevent rust or moisture damage.
Inspecting for Damage
Carefully inspect the roof panel for any dents, scratches, or other damage. If any damage is found, repair or replace the panel as necessary to maintain its integrity and value.
Applying Protective Coating
To protect the roof panel from scratches and fading, apply a thin layer of automotive wax or polish using a soft cloth or applicator. This will help preserve its finish and prevent oxidation.
Wrapping the Roof Panel
Wrap the roof panel in a soft, protective cover or blanket to shield it from dust and scratches during storage. Secure the cover with straps or bungee cords to prevent it from coming loose.
Storing the Roof Panel
Store the wrapped roof panel in a dry, well-ventilated area away from direct sunlight. Avoid storing it on the ground or in humid environments, as this can lead to rust or mildew.
Recommended Storage Conditions:
| Temperature | 50-70°F (10-21°C) |
|---|---|
| Humidity | 40-60% |
By following these steps, you can ensure the proper storage and longevity of your S197 Mustang’s hardtop roof panel.
Reinstalling the Roof Panel
To reinstall the roof panel on your S197 Mustang hardtop, follow these steps:
1. Align the Roof Panel
Lift the roof panel into place and carefully align it with the mounting points along the windshield header and side pillars.
2. Secure the Front Bolts
Insert the four front bolts into the mounting points along the windshield header and hand-tighten them.
3. Install the Rear Bolts
Locate the rear mounting points on the side pillars and insert the rear bolts. Tighten them hand-tight.
4. Tighten the Bolts
Using a torque wrench, tighten the front bolts to 15 ft-lbs and the rear bolts to 10 ft-lbs.
5. Reconnect Electrical Connections
If disconnected, reconnect any electrical connections, such as the headliner and rear window defroster.
6. Install the Trim
Reinstall the A-pillar and C-pillar trim pieces.
7. Check the Seal
Get inside the vehicle and close all the windows. Use a flashlight to check for any gaps or leaks around the roof panel.
8. Inspect the Roof Panel
Once the roof panel is installed, inspect it carefully for any damage or misalignment.
9. Water Test the Vehicle
To thoroughly check for leaks, take the vehicle out in the rain or use a hose to simulate rainfall. Observe the interior of the vehicle for any signs of water ingress.
| Roof Panel Mounting Points | Torque |
|---|---|
| Front Bolts (Windshield Header) | 15 ft-lbs |
| Rear Bolts (Side Pillars) | 10 ft-lbs |
Tips for a Successful Roof Removal and Reinstallation
1. Safety First
Before you start, ensure you have all the necessary tools and safety gear. Wear gloves, eye protection, and a dust mask.
2. Engage a Helping Hand
The roof is heavy, and it’s best to have someone assist you with the removal and reinstallation.
3. Disconnect the Battery
To prevent any electrical hazards, disconnect the battery’s negative terminal.
4. Remove Interior Trim
Locate and remove the interior trim pieces, such as A-pillar covers and windshield garnish moldings.
5. Unscrew Roof Bolts
Use a socket wrench to remove all the bolts securing the roof to the body and quarter panels.
6. Carefully Lift the Roof
With the bolts removed, carefully lift the roof off the body. Use a suction cup or a soft strap to avoid damaging the paint.
7. Store the Roof Securely
Place the roof in a safe location where it will not get damaged or cause damage to other objects.
8. Inspect and Clean Roof Channels
Before reinstalling the roof, inspect the channels where the roof bolts on for any debris or damage.
9. Position the Roof
Carefully lower the roof onto the body, ensuring it aligns correctly with the channels.
10. Reinstall Bolts and Torque
Using the provided sequence and torque specifications, gradually tighten all the bolts securing the roof. This step is crucial for structural integrity and preventing leaks.
Torque Sequence:
| Bolt Location | Torque (ft-lbs) |
|---|---|
| Quarter Panel (Front) | 35 |
| Quarter Panel (Rear) | 50 |
| A-Pillar | 25 |
| B-Pillar | 30 |
| C-Pillar | 35 |
11. Reattach Interior Trim
Reinstall all the interior trim pieces in reverse order of removal.
12. Reconnect the Battery
Once everything is secure, reconnect the battery’s negative terminal.
How to Take the Roof Off of an S197 Mustang Hardtop
Removing the roof from an S197 Mustang hardtop is a relatively straightforward process that can be completed in a few hours with the right tools and knowledge. Here are the steps involved:
- Remove the bolts holding the roof in place. There are 10 bolts that need to be removed, 5 on each side of the roof. The bolts are located under the weatherstripping around the roof.
- Disconnect the electrical connectors. There are two electrical connectors that need to be disconnected, one on each side of the roof. The connectors are located near the rear of the roof.
- Lift the roof off of the car. Once the bolts are removed and the electrical connectors are disconnected, you can lift the roof off of the car. It is important to lift the roof evenly to avoid damaging it.
People Also Ask
What tools do I need to remove the roof from an S197 Mustang hardtop?
You will need the following tools to remove the roof from an S197 Mustang hardtop:
- 10mm socket wrench
- Phillips head screwdriver
- Flat head screwdriver
- Pry bar
